When safety and efficiency drive Australia’s manufacturing sector, reliable access solutions are essential.

Recently, our Newcastle branch supported critical maintenance works at the Koppers Newcastle Plant in Mayfield, an important facility within Australia’s industrial supply chain. The project required a tailored aluminium scaffold system to enable safe access for roofing repairs on the pitch shed, where crews were replacing flashings at height.

Supporting Essential Manufacturing

Koppers Inc. plays a vital role in reusing coal tar from Australian steelworks to produce coal tar pitch, a core ingredient for aluminium smelters across the country. Their operation underpins a crucial part of the local manufacturing network, and projects like this highlight how strong collaboration keeps these industries moving.

Engineered Access Delivered Safely

Our team designed and installed an engineered aluminium scaffold system approximately 150 metres long and 9 metres high, complete with a full working deck at roof level and dual integrated stair access for safe and efficient movement of people and materials.

The project was a fantastic collaboration between our team, who worked closely with Koppers, to plan and deliver the installation while keeping the site operational and safe. Their attention to detail and coordination ensured minimal disruption to plant activities and demonstrated the professionalism that defines every Instant Access project.

Capability in Action

This project is a clear example of how Instant Access continues to deliver custom engineered aluminium scaffold systems to meet the needs of Australia’s manufacturing and resources sectors. Whether it is heritage restoration or heavy industry, our focus remains the same — safety, compliance and efficiency without compromise.

The Bigger Picture

Projects like Koppers show that scaffolding is more than structure. It enables progress. By providing access solutions that support safe, efficient work at height, we help sustain local manufacturing and strengthen Australia’s industrial capability.

This partnership between engineering, innovation and industry reflects what drives us at Instant Access.